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Our Specialty
Comprehensive Automation Services: From Robotic Integration to Advanced Control Systems
Robotic Integration for Production Lines
As a System Integrator & Automation Solutions provider, we specialize in integrating industrial robots into manufacturing processes to automate repetitive, labor-intensive tasks. Our solutions improve production efficiency, reduce human error, and enhance workplace safety.
- Robot Selection & Configuration: We analyze production requirements and select the most suitable robotic system, including articulated, SCARA, delta, or collaborative robots (cobots).
- Programming & Path Optimization: We develop precise motion paths using advanced programming techniques (e.g., offline simulation, AI-assisted path planning) to maximize speed and accuracy.
- End-of-Arm Tooling (EOAT) Design: We customize grippers, welding heads, or suction mechanisms for application-specific tasks.
- Seamless System Integration: We integrate robots with existing automation systems, including PLCs, SCADA, and MES, for a fully connected manufacturing environment.
- Vision-Guided Robotics: We implement machine vision systems for object recognition, quality inspection, and adaptive automation.
HMI Programming & Services
Our HMI programming solutions provide intuitive, real-time machine control and monitoring interfaces, improving operational efficiency and user interaction. We design HMIs tailored to specific manufacturing processes, ensuring seamless integration with automation systems.
- User-Friendly Graphical Interfaces: Programming touchscreen-based HMIs with dynamic visualization for real-time process control, ensuring intuitive and efficient operation.
- Multi-Language Support & Customization: Developing HMI programs tailored to industry-specific needs, including multi-language support and role-based access control.
- Alarm & Event Management: Implementing real-time alerts, historical data logging, and predictive maintenance tracking to improve fault detection and system reliability.
- Remote Access & Cloud Integration: Enabling remote monitoring and control through web-based platforms and cloud connectivity for enhanced operational flexibility.
- Custom Interface Development: Creating industry-specific HMI programs, including graphical dashboards, interactive process maps, and real-time data insights.
PLC Programming & System Upgrades
Programmable Logic Controllers (PLCs) are the backbone of industrial automation, controlling machinery, process sequences, and real-time data acquisition. We provide advanced PLC solutions to optimize performance, scalability, and reliability.
- New PLC System Development: We design and program PLC-based control systems using platforms like Siemens TIA Portal, Allen-Bradley RSLogix, and Mitsubishi GX Works.
- System Upgrades & Migration: We modernize outdated PLCs, migrating from legacy platforms (e.g., SLC 500, Modicon, Omron) to high-performance PLCs with expanded capabilities.
- Custom Logic Development: We optimize ladder logic, function block diagrams (FBD), and structured text programming to enhance machine control and automation workflows.
- Real-Time Data Processing & Communication: We implement high-speed industrial communication protocols such as EtherNet/IP, PROFINET, Modbus, and OPC UA to enable seamless data exchange.
- Fault Diagnostics & Predictive Maintenance: We integrate diagnostic routines and predictive analytics into PLCs to minimize downtime and enhance operational efficiency.
SCADA System Integration
Supervisory Control and Data Acquisition (SCADA) systems provide centralized control and monitoring of industrial processes, offering real-time insights into machine performance, production efficiency, and system diagnostics.
- Custom SCADA Development: We implement industry-standard SCADA platforms like Wonderware, Ignition, WinCC, and FactoryTalk View.
- Real-Time Process Monitoring: SCADA systems collect and display real-time data from sensors, PLCs, and field devices, enabling operators to make informed decisions.
- Data Logging & Historical Trends: We integrate data storage solutions for performance analysis, predictive maintenance, and process optimization.
- Remote Access & Cloud Connectivity: SCADA systems are configured for remote monitoring and IoT integration, allowing access to operational data from anywhere.
- Advanced Alarm & Event Management: Our SCADA solutions incorporate intelligent alarm handling and event logging for proactive maintenance and rapid troubleshooting.
Integrated Automation
Streamlined Assembly, Inspection, and Packaging
The fully automated connector assembly machine is designed to transition the inspection process from manual to automated vision-based inspection systems. As part of a Kaizen project, the machine revolutionizes the production workflow by replacing manual systems with a fully automated process, from assembly to packaging. The system employs a high-resolution 10-megapixel camera to detect scratches, defects, and imperfections with exceptional precision. In addition to performing vision inspections, the machine significantly reduces labor requirements, allowing for single-operator management. This innovation enhances operational efficiency, reduces human error, and ensures consistent product quality throughout the production cycle.
The system utilizes automation and motion control systems to perform the assembly of components. Specifically, these systems are programmed for high accuracy in part positioning, alignment, and attachment. As a result, they ensure consistent and repeatable assembly operations that meet tight tolerances, leading to a higher quality of production and reduced variability in the final product
- The inspection phase uses six high-resolution cameras placed strategically to capture different angles of the assembled product. These cameras work with machine vision systems that process and analyze images in real time. The system uses special algorithms to detect defects, measure dimensions, and inspect surfaces, ensuring that every part of the product meets the required specifications. If there are any issues or inconsistencies, they are quickly identified to maintain the product's quality.
After the inspection, the system moves the product to the packaging stage. This step may involve robotic arms or other automated systems that carefully handle and package the product, ensuring it is ready for shipment or further processing. This automation minimizes the need for manual handling, improving efficiency and maintaining product integrity.
Customized Solutions Delivered
We have successfully completed projects involving customized machines and jigs, designed and built according to customer specifications and requirements.
